Category: floors (Page 2 of 3)

Water leaks!

We have had a couple of problems with water leaking into the building – one from under the floor and the other through the roof.

When the new concrete floors were laid in the extension, a 75mm insulation board was put down first and then 75mm of screed on top.  The underfloor heating pipes are fixed to the top of the insulation boards and the screed is laid on top.  The hot and cold water to the bathrooms, along with the heating for the towel rails, is run underneath the insulation.  We pressure tested all of the pipework before laying the screed, but unfortunately it looks as if we have a leak in one of the downstairs bathrooms.  The underfloor heating is fine since it is maintaining pressure (if there was a leak the pressure would drop) and the floor seems to have started to dry out now that we have turned off the water to this part of the building.  Next job is to dig up part of the screed to find the leak.  This shouldn’t be too bad as the wet marks in the floor are giving us a clue where the leak is!   The last place to dry on the floor is probably where we will find the leak!  A job for this week.

It looks as if the leak is under the floor in the bottom right hand corner.  As the floor dries out (we have turned the water supply off to this area), it slowly reveals the location of the leak.  The water has travelled along the gaps in the insulation boards under the floor and then soaked through the concrete screed.

It looks as if the leak is under the floor in the bottom right hand corner. As the floor dries out (we have turned the water supply off to this area), it slowly reveals the location of the leak. The water has travelled along the gaps in the insulation boards under the floor and then soaked through the concrete screed.

The next problem is in my study.  Rain appears to be getting in the joint between the roof and the wall.  The roof here is a simple mono pitch roof.  We have increased the height of the lead upstand on the outside.  This has improved the situation, but rain is still clearly getting through.  We believe that the rain is soaking into the exterior stonework and then running down behind the lead.  One way of solving this is to treat the exterior stonework with waterproofer – something like Clear Cladding from Belzona.  Unfortunately, all of the suppliers have been closed over the Christmas period, so we will have to wait until the new year before addressing this one.

It looks as if rain is penetrating the joint between the roof and the outer wall.  The roof here is a mono-pitch.  Putting an additional lead upstand has helped, but the rain is still soaking through the plasterwork.

It looks as if rain is penetrating the joint between the roof and the outer wall. The roof here is a mono-pitch. Putting an additional lead upstand has helped, but the rain is still soaking through the plasterwork.

This has dried out a bit over Christmas, but clearly rain is still penetrating this part of the roof joint.

This has dried out a bit over Christmas, but clearly rain is still penetrating this part of the roof joint.

The floor screed has arrived

With the underfloor heating installed, it is time to lay the floor screed.  This is a semi-dry mix.  There were two deliveries during the day.  The photo below shows the first delivery of 10 tons, the second delivery was for a further 6.5 tons. 

The screed was intended to be 70mm thick, but the existing floor was not level so it varied for 70mm to 100mm in places.  The end result was a perfect level floor.  The downside is that it used more screed that expected, but we still had a enough.  The floor was laid in one day – admittedly, a long day.

It takes 48 hours for the screed to go off, so we won’t be able to walk downstairs until Friday.  So we have had to reorganise work for the next couple of days.

With the underfloor heating installed, it is time to install the floor screed.

With the underfloor heating installed, it is time to install the floor screed.

Progress on the underfloor heating

The underfloor heating is now installed upstairs together with the first fix plumbing for the bathrooms.  The insulation has been installed downstairs.  The insulation consists of large slabs of expanded high density polystyrene that is foil backed.  It is 50mm thick and is cut to size using a wood saw.  Once it is down, it can be walked on.

A strip of expanded plastic is put all around the edge of the room.  This forms a gap between the edge of the screed and the wall.  This allows the screed floor to expand and contract as it heats up and cools down.  Without this, there is a possibility that the screed would expand with the heat, push against the walls and crack.

The screeders are booked for Tuesday morning.  By then all of the pipework needs to be clipped to the insulation, so that 70mm of screed can be laid on the floor.  It will take a day or so for the screed to go hard.  During this time, no one will be allowed inside the house.

While the house is out of bounds, we will install the ground loops for the ground source heat pump in the field.

The underfloor heating has been installed upstairs together with the "first fix" plumbing.  This means that all the hot and cold water pipes have been run to each of the bathrooms as well as all the drainage.  We have used the same installer for the underfloor heating and the first fix plumbing to make life easier.

The underfloor heating has been installed upstairs together with the “first fix” plumbing. This means that all the hot and cold water pipes have been run to each of the bathrooms as well as all the drainage. We have used the same installer for the underfloor heating and the first fix plumbing to make life easier.

The insulation is down and we have put a damproof membrane on the inside of the walls.  This end of the building has had some damp problems in the past so we want to be a 100% sure these problems are fixed moving forward. The white pipe is the main water supply for the property and we have temporarily located it to a tap outside while this work is going on.

The insulation is down and we have put a damproof membrane on the inside of the walls. This end of the building has had some damp problems in the past so we want to be a 100% sure these problems are fixed moving forward. The white pipe is the main water supply for the property and we have temporarily located it to a tap outside while this work is going on.

Just the pipes to be installed downstairs before the screed can go down on Tuesday.

Just the pipes to be installed downstairs before the screed can go down on Tuesday.

The insulation is down on the floor.  The damproof membrane has been fixed to the walls.  There will be two large doors here that open on to the courtyard, but for now we have boarded one up and put a temporary door on the other.  If we put the "real" doors on now, they would only get damaged during the building work.

The insulation is down on the floor. The damproof membrane has been fixed to the walls. There will be two large doors here that open on to the courtyard, but for now we have boarded one up and put a temporary door on the other. If we put the “real” doors on now, they would only get damaged during the building work.

Progress on the underfloor heating

The pipework has been installed in the underfloor plates that were installed.  It seems strange to think that this is going to heat the upstairs of the house.  It hardly seems enough, but when you think about it, these plates are really just a massive radiator – albeit installed under the carpet.

The first floor bedrooms will have carpet and it is possible to install “low tog” underlay and carpet that will help transmit the heat through the floor.  Often underfloor heating is associated with solid floors, however, I am assured that it works well with both timber and carpet. We will just have to see how it works.

Pipework in the underfloor heating upstairs

All of the pipework for the underfloor heating upstairs has now been installed.  Tomorrow our attention will turn to the underfloor heating downstairs.

All of the pipework for the underfloor heating upstairs has now been installed. Tomorrow our attention will turn to the underfloor heating downstairs.

This has been installed on a temporary piece of plywood since the cupboard that will hold this manifold still has to be built.

This has been installed on a temporary piece of plywood since the cupboard that will hold this manifold still has to be built.

If you think this looks like a lot of pipe, it is just for the downstairs (the upstairs is already installed) and in only half of the property.

If you think this looks like a lot of pipe, it is just for the downstairs (the upstairs is already installed) and in only half of the property.

Underfloor heating upstairs

We made a start today on installing the underfloor heating.  We are installing this throughout the building – both upstairs and downstairs. 

The upstairs heating works via a system of metal plates that are fixed to the underside of the floorboards and heated by a set of water pipes.  We left a 25mm gap between the large oak beams and the floor joists to make installing the plates a little easier.  We have also cut out notches in the joists before the floors went down to make it easier to run the pipework.

All in all, it only took a day to install all of the underfloor metal plates.

 

This shows the ceiling from below and shows the metal plates that have been fixed to the underside of the floorboards.  The flow and return pipes will be installed later.

This shows the ceiling from below and shows the metal plates that have been fixed to the underside of the floorboards. The flow and return pipes will be installed later.

This shows the metal plate screwed to the underneath of the floorboards.  The flow and return pipes get clipped into each side later.  After the first fix electrics and plumbing have been installed, insulation will be put between the joists and the ceiling will then be plasterboarded.  You can see the 25mm gap we left over the top of the big oak beams to allow the plates to be installed.

This shows the metal plate screwed to the underneath of the floorboards. The flow and return pipes get clipped into each side later. After the first fix electrics and plumbing have been installed, insulation will be put between the joists and the ceiling will then be plasterboarded. You can see the 25mm gap we left over the top of the big oak beams to allow the plates to be installed.

Joey’s staircase

While we have reinstalled the first floor, we don’t have a staircase yet.  So getting upstairs is via a set of ladders.  Not great, particularly when you are carrying tools/materials.

So we decided to install some temporary stairs.  Since they are going to be there a while, it is probably worth the £150-170 that it would cost. But we would luck and one of the local joiners workshop had some stairs that had been produced for another customer (Joey) and he no longer wanted them.

And all for £50! A bargain.

Two steps too long, but Joey's loss is our gain.  These will make a fine temporary staircase and all for £50!  It does look like we should be driving around Heathrow airport helping passengers to board a plane.

Two steps too long, but Joey’s loss is our gain. These will make a fine temporary staircase and all for £50! It does look like we should be driving around Heathrow airport helping passengers to board a plane.

It didn't take long to cut off a couple of treads and fit the temporary staircase.  Thank you Joey!

It didn’t take long to cut off a couple of treads and fit the temporary staircase. Thank you Joey!

A view down the new stairs.  It almost feels like a house!

A view down the new stairs. It almost feels like a house!

Underfloor heating has arrived….

This is due to be installed next week, but the kit has arrived today.  We are going to be spending the next few days sorting out the existing floor so that the underfloor heating can be installed directly on top of it.

The underfloor heating is going to be fitted next week and the kit has arrived ahead of the installation.

The underfloor heating is going to be fitted next week and the kit has arrived ahead of the installation.

Upstairs floor installed

Although there are no stairs, the upstairs floor has been installed and it is possible to have a wander around this space.  It is amazing how different the building now feels with the floor put back in.  The upstairs for some reason feels a whole lot bigger.  It is certainly starting to look more like a house you could live in.

Who needs stairs when you have two ladders! This is Jo's office looking down the hall way to the other bedrooms and the family bathroom.

Who needs stairs when you have two ladders! This is Jo’s office looking down the hall way to the other bedrooms and the family bathroom.

This is the upstairs in number 8 and will be a bedroom and a family bathroom.

This is the upstairs in number 8 and will be a bedroom and a family bathroom.

The floors have been put in upstairs.  Still no stairs, but there is always a ladder!

The floors have been put in upstairs. Still no stairs, but there is always a ladder!

Re-installing the first floor

Work is progressing well on re-installing the first floor timbers.  All of the oak beams have been installed and now it is a case of putting up the joists.  These are attached to the beams and the wall plates via metal joist hangers.

Just a case of bending the top of the joist hangers over and nailing them down.  With 6-8 nails per hanger, this takes a while!

Just a case of bending the top of the joist hangers over and nailing them down. With 6-8 nails per hanger, this takes a while!

Half installed with the metal joist hangers still to be bent over and nailed in position.

Half installed with the metal joist hangers still to be bent over and nailed in position.

First floor going back in

The joiner has started to reinstall the first floor.  It is around 30mm higher than the previous first floor.  This provides us with more headroom downstairs and this makes up for the fact that we will be installing underfloor heating throughout the house.  Downstairs (due to the existing cellars) we had no option other than to put the underfloor heating on top of the existing floor.  This raises the floor height by 120mm.  Lifting the first floor by 30mm partially compensates for this, while having little impact upstairs as we are going to leave the roof beams exposed.

There are two main beams made of green oak in each of the downstairs rooms.  Joists are attached to these using hangers and are then attached to a wall plate that has been glued and bolted to the inside wall.  The joists are attached to the wall plate using hangers.

Made of green oak these are substantial peices of wood that take a lot of manhandling to get into position.

Made of green oak these are substantial peices of wood that take a lot of manhandling to get into position.

The metal joist hangers are still to be bent over and nailed in place.  The wall plates have been installed, but the resin for the bolts has to cure before the joists can be installed.

The metal joist hangers are still to be bent over and nailed in place. The wall plates have been installed, but the resin for the bolts has to cure before the joists can be installed.

The kingpost truss has been sandblasted and looks pretty good now the roof has been finished.

The kingpost truss has been sandblasted and looks pretty good now the roof has been finished.

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